Fermentation Plant

Dedicated Customer Teams & Agile Services

Our worldwide presence ensures the timeliness, cost efficiency compliance adherence required to ensure your production timelines.

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SS Fabrication designs and manufactures industrial fermentation plants for controlled microbial processing. These plants are engineered for enzyme production, organic acids, bio-products, ethanol, and other fermentation-based applications. Each fermentation plant is configured based on product type, batch size, aeration requirement, and downstream processing needs. The systems include fermenters, media preparation units, sterilization systems, air handling modules, process controls, and downstream separation equipment integrated into a complete turnkey fermentation plant.

Fermentation Plant Design & Applications:

Industrial fermentation plants can be designed for:

Enzyme production

Organic acid fermentation (citric acid, lactic acid, etc.)

Bio-ethanol and alcohol fermentation

Yeast and probiotic production

Biofertilizer fermentation

Microbial culture production

Biochemical and specialty fermentation products

Plant configuration depends on oxygen transfer requirement, agitation type, sterility level, and process control strategy.

Innovating Nature into Scalable Industry

we specialize in designing, equipments, and optimizing herbal extraction and purification process plants that apply medicinal and aromatic plants into high-value cosmeceuticals and perfume products. you're objects, a small-scale unit or expanding into full industrial house, we provide end-to-end solutions in quality, efficiency, and sustainability.

What We Offer - Singal Window Syatem

✅ Customize Herbal Plant Design

♦ Modular and scalable layout for herbal extraction.
♦ Turnkey projects for berberine, bacopa, ashwagandha, senna, and more.
♦ GMP, FDA, and AYUSH-compliant designs.

✅ Extraction & Purification Systems

♦ Water extraction
♦ Solvent extraction, steam distillation, vacuum distillation .
♦ Neutralization, Acid-base purification, Solvent distillation.
♦ Activated carbon, membrane filtration, chromatography process.
♦ Desire quality standardization and purification .

✅ Formulation & Drying Units

♦ Phytosome & liposome complex formation.
♦ Spray dryer, vacuum dryer, and freeze-drying systems.
♦ Granualization, sieving, refrigeration.

✅ Automation & Laboratory

♦ PLC automation with data logging.
♦ Vacuum, Pressor, pH and temperature monitoring for precise control.
♦ Identification and purity test - UV-Vis, fluorescence spectroscopy, TLC.
♦ Concentration Determination - HPLC, Spectrophotometry.
♦ Havy Metal Testing - ICP-MS, ICP-OES.
♦ Colorimetric Test.

✅ Clean Room & Utility

♦ Design of clean room premises, process application, wind flow, temprature and virus count monitring.
♦ Cooling Tower and Boiler, Refrigerator System Design.
♦ Water Management (RO, DM, Softner,Effluent Treatment Plant).
♦ Design and Instalation of Solvent Storage Tank as per Petrolium class A,B,C Under Petrolium Act 1956.

Applications We Support

Pharmaceuticals – Berberine, curcumin, boswellia extracts, Senna.

Cosmeceuticals – Aloe vera, bacopa, calmegh.

Nutraceuticals – Ashwagandha, Green Tea, Garcinia.

Essential Oils – Lemongrass, eucalyptus, Valerian.

Why Choose Us?

Technical Expertise in research design and process engineering.

End-to-End Support – From feasibility to commissioning and training.

Sustainable Solutions – Focus on low-energy, low-waste systems, Focus on Yield .

Export-Ready Designs – EU, US, and Middle East market compliance.

Herbal Plant Features Under One Roof

♦ GMP & AYUSH-compliant design